Casting Tooling & Pattern Making

At G&W Foundry, we treat tooling as the most critical investment in the manufacturing process. We offer comprehensive tooling services that encompass the design, construction, and maintenance of patterns, core boxes, and dies. By controlling the tooling process, we ensure that every casting begins with a foundation of absolute accuracy.

We utilize a variety of materials and technologies depending on the production volume and complexity of the part. For low-volume or prototype work, we may utilize wood or plastic patterns which are cost-effective and quick to produce. For high-volume serial production, we design and manufacture robust metal tooling—often made from aluminum or cast iron—that can withstand thousands of cycles while maintaining tight tolerances. 

Maintenance is an often-overlooked aspect of tooling, but for us, it is a priority. We provide ongoing storage and maintenance for all customer-owned tooling, ensuring that it is inspected and refurbished before every production run. This proactive care extends the life of your investment and ensures consistent quality over the years. Whether you are bringing existing tooling to us or need us to develop a new suite of patterns, G&W provides the technical expertise to ensure your project is built for success from the very first mold.